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Stronger threads in thin materials

Friction drilling forms a connection by displacing, not removing, the base material. This creates a strong, integral bush with a thread length several times greater than the material thickness. The result is a lightweight, high-load connection ideal for structural and safety-critical applications in automotive, mobility, and machinery.

Proven strength through testing

All Flowdrill connections are tested according to DIN EN ISO 898-2 and VDI 2230-1 to measure both pull-out strength and tightening torque.
Tests on mild steel (S235) and stainless steel (AISI 304) show that Flowdrill threads meet or exceed the performance of ISO grade 6, 8, and 10 nuts, even in thin-walled materials from 1.0 to 4.0 mm.

Results:

Thread sizeThread sizePull-out force (kN)Tightening torque (Nm)Equivalent ISO nut class
M62 mm mild steel (S235)≈ 19.4 kN≈ 16 NmISO Class 8
M83 mm mild steel (S235)≈ 43 kN≈ 40 NmISO Class 10
M104 mm mild steel (S235)≈ 71.8 kN≈ 100 NmISO Class 10
M124 mm mild steel (S235)≈ 98 kN≈ 145 NmISO Class 10

For individual thread sizes or reports, please provide in your material thickness, type of material and thread size, with this information we can use our database of previously tested threads.

Need data for another material, thread size, or thickness?

In-house testing services

If your material or dimensions are not yet tested, Flowdrill offers full in-house validation for your quality department.

Sample testing

  • HAAS TM1P vertical machining centre (6 kW)
  • Bridgeport milling machine (3 kW)
  • Six pillar drills, capacity up to 6 kW

Pull-out testing

  • Hegewald & Peschke universal testing machine – up to 100 kN (DIN EN ISO 898-2 / 6892-1)

Torque testing

  • HS Technik Torqbee TBAECO-85-5 (30–85 Nm)
  • Manual testing up to 200 Nm

Shear testing

  • Hegewald & Peschke universal testing machine – up to 100 kN

Request your own test

Want to verify performance for your application?
Contact our engineering team to discuss your material, wall thickness and thread size.